Intralogistic Subsystems
Subsystems for pallets
Pallet live storage solutions
DLS offer a large range of pallet live solutions incorporating gravity roller lanes for various pallet types including Europallets, CHEP pallets etc. In order to ensure the operation for both longside face as well as short side face pallet orientation, roller tracks are available in many different designs and configurations:
Full-width roller lanes:
DLS offer rollers (Ø60 mm) from 400 mm up to 1,300 mm for full-width roller lanes. The high load-bearing capacity of these rollers are ensured by heavy-duty roller bearings combined with full width steel shafts
Roller tracks consisting of 2 (narrow) tracks (roller width 100 mm):
Certain pallets or certain pallet orientations require support from small rollers at short intervals. For these applications, DLS supplies rollers with a Ø40 mm that can be positioned at 50 mm centres. These rollers also feature full-width steel shafts.
Roller tracks consisting of 3 (narrow) tracks (roller width 100 mm)
Identical to the previous solution but designed for heavy pallets. DLS supplies lanes with 3 roller tracks to prevent pallet deflection, which negatively impacts rolling functionality. As with the previous solutions, the rollers in these lanes are equipped with full-width shafts.
DLS Twin-Track (2 full-width rollers supporting 1,200 mm face Chep-pallets):
Especially for CHEP pallets running on the 1,200 mm face, DLS has developed a Twin-Track solution: a wide roller lane comprising two lines of 600 mm wide staggered rollers. This solution ensures a smooth gravity flow, even for heavy loads (up to 1,300 kg/pallet).
To complement our roller tracks, DLS can provide several accessories to improve the operation or simplify the order picking process:
- Speed controller (INDIRECT brake rollers as well as DIRECT brake rollers)
- Separators to enhance safety by separating the first pallet from the remaining pallets.
- Infeed funnels
- End protectors and back stops
- Drive-in guides, allowing pallet handling with powered pallet trucks
Depending on the proposed handling equipment for pallet replenishment or order picking, DLS will design and manufacture a functional and safe solution, often combining the previously mentioned accessories.
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